Semi-automatic Bag-in-Box filler

The semi-automatic Bag-in-Box filler is an optimal solution for medium and large businesses. It features an electronic panel with a touch-screen PLC to set the fill volume (minimum program 1 liter) and adjust calibration, plus a flexible rubber-impeller pump with a 4,500 L/h flow rate. The operator selects the target volume and the machine performs the complete cycle: solenoid valve opening / pump start / pump stop / solenoid valve closing. The machine is supplied preconfigured for manual nitrogen injection into the bag.

The bag filling head is height-adjustable, and the support table can be set up for filling rigid containers (e.g., PET, aluminum, glass) in both rectangular and circular shapes. Cap removal and re-closing are carried out with the dedicated clamp supplied as standard. Typical applications: wine, oil and fruit juices. When selecting the latter, it is also possible to run tomato passata and ice-cream filling (please note this in the order, as the machine will be fitted with hoses better suited to sanitation). The machine can also be configured as a tomato passata filler (see video in the dedicated section); for this application, please request a quote.

Technical features:

• Multilingual, multi-program touch-screen PLC control panel;
• BURKERT electromagnetic flow meter;
• Air evacuation from bags;
• Nitrogen injection;
• Pneumatic cylinder to lock the filling head;
• Self-priming positive-displacement pump with rubber impeller and bypass, 4,500 L/h, 900 rpm;
• 1.5 hp compressor;
• Dual start control at operator side;
• Bag-in-Box and (tall version) pouch filling from 1 L;
• Semi-automatic height adjustment of the filling head;
• 20 mm barbed inlet fittings;
• Metal clamp for removing and inserting standard VITOP caps;
• Semi-automatic height adjustment system for the filling head;
• Stainless-steel frame with four lockable castors;
• Adjustable support platform for cartons;
• Stainless-steel fitting with CIP washing system. Automatic wash program;
• Stainless-steel full-drain valve on pump body;
• Food-grade rubber hoses;
• Dimensions: 60 × 82 × 160 cm;
• Fittings: 1.5" Tri-Clamp (TriClover);
• Power: 1.1 kW;
• Weight: 110 kg.

Hourly output:

• 3 L Bag-in-Box: 320 pcs/h;
• 5 L Bag-in-Box: 240 pcs/h;
• 10 L Bag-in-Box: 180 pcs/h;
• 20 L Bag-in-Box: 130 pcs/h.

Options:

• Food-grade nitrogen pressure regulator;
• Filling kit for juices and hot liquids up to 100 °C with full-bore electromagnetic flow sensor for conductive liquids with suspended solids;
• Oil filling kit with stainless-steel sensor, food-grade hoses, and anti-drip head. Steam-sanitation ready;
• Pouch filling kit (photo 5);
• Electronic variable speed drive, 1.5 kW single-phase;
• Stainless-steel control cabinet;
• Stainless-steel intercept filter with 1 mm mesh to retain suspended solids (photo 6);
• Stainless-steel 30" filter housing (cartridges not included);
• Additional trolley for horizontal transport of the filler (photo 4);
• Positive-displacement pump 9,300 L/h with bypass;
• Additional setup for different cap types;
• Special stainless-steel fitting for plant washing, in addition to the standard supply;
• Lobe pump 2,000 L/h (only with fruit-juice kit and VSD);
• Automatic temperature control with liquid return circuit;
• Collection tray, electronic float and junction box for connection to pasteurization system;
• Three-way pneumatic solenoid valve (to be paired with collection tray, float and junction box options);
• Bottle filling kit for 0.7 and 1 L (to be paired with electronic VSD).