Semi-Automatic Bag-in-Box Filling Machine with Pump

The semi-automatic Bag-in-Box filling machine with pump is designed for wineries, olive oil producers and food-processing businesses that need a programmable system for filling flexible bags and compatible containers.

Unlike compact Bag-in-Box fillers supplied without a pump, this model includes a self-priming positive-displacement pump with a rubber impeller, rated at 4,500 L/h. Its integrated compressor, touchscreen PLC and electromagnetic flow meter provide the main components required to manage the filling process.

The operator selects the required volume, starting from 1 litre, and the machine controls the filling sequence through the solenoid valve and pump. Bag positioning and cap removal and reinsertion remain manual operations.

Designed primarily for wine packaging, the machine can be configured with dedicated accessories for olive oil, fruit juices, hot liquids and other compatible food products.

Key benefits of this semi-automatic Bag-in-Box filler

• Integrated 4,500 L/h pump: self-priming positive-displacement pump with rubber impeller and bypass, included as standard.
• Programmable filling: multilingual touchscreen PLC for selecting filling volumes and adjusting calibration.
• Electromagnetic flow measurement: BURKERT flow meter for controlling the programmed filling quantity.
• Air evacuation and nitrogen injection: equipped with bag air evacuation and provision for manual nitrogen injection.
• Integrated compressor: supplied with a 1.5 hp compressor and pneumatic filling-head locking system.
• Different packaging formats: suitable for Bag-in-Box bags and compatible tall pouches from 1 L.
• Automatic cleaning programme: stainless steel CIP connection and programmed cleaning function.
• Mobile stainless steel frame: fitted with four lockable castors and an adjustable carton support.

How does the semi-automatic filling cycle work?

The touchscreen PLC allows the operator to select the required filling volume and manage calibration settings.

Once the bag has been positioned and prepared, the machine controls the main filling operations:

1. The solenoid valve opens.
2. The integrated pump starts and transfers the liquid through the filling circuit.
3. The electromagnetic flow meter measures the quantity delivered.
4. The pump stops when the programmed volume is reached.
5. The solenoid valve closes to complete the filling operation.

The filling head is secured by a pneumatic locking cylinder during the cycle.

The machine is also equipped for air evacuation and manual nitrogen injection. Cap removal and reinsertion are performed by the operator using the supplied metal clamp for standard VITOP taps.

This configuration automates liquid dosing and pump control while retaining manual handling of the bag and closure. It should not be confused with a fully automatic Bag-in-Box machine that also manages cap removal and reinsertion.

Hourly production capacity

Indicative production varies according to the capacity of the Bag-in-Box format.

Production figures are indicative and depend on the product, packaging format, operator and filling conditions. The pump's rated flow of 4,500 L/h must not be confused with the actual output of the complete filling machine.

Technical specifications and standard equipment

The machine combines a stainless steel frame with an electronic control system, integrated pumping equipment and pneumatic components.

• Control panel: multilingual, multi-program touchscreen PLC.
• Minimum programmable volume: 1 L.
• Flow meter: BURKERT electromagnetic sensor.
• Air evacuation: integrated bag air evacuation system.
• Nitrogen injection: provision for manual injection.
• Filling-head locking: pneumatic cylinder.
• Standard pump: self-priming positive-displacement pump with rubber impeller and bypass.
• Pump flow rate: 4,500 L/h.
• Pump speed: 900 rpm.
• Compressor: 1.5 hp.
• Start controls: dual controls on the operator side.
• Filling head: semi-automatic height adjustment.
• Tap handling: supplied metal clamp for removing and inserting standard VITOP taps.
• Inlet hose-tail fittings: Ø20 mm.
• Connection: 1.5-inch Tri-Clamp (TriClover).
• Frame: stainless steel with four lockable castors.
• Carton support: adjustable platform.
• Cleaning: stainless steel CIP connection with automatic washing programme.
• Pump drainage: stainless steel full-drain valve on the pump body.
• Hoses: food-grade rubber.
• Dimensions: 60 × 82 × 160 cm.
• Electrical power: 1.1 kW.

Bag-in-Box bags, pouches and rigid containers

The filling machine is designed for Bag-in-Box packaging and compatible tall pouches with programmable filling volumes starting from 1 litre.

The filling head can be adjusted in height to accommodate different packaging formats, while the carton support platform can be repositioned according to the container being processed.

The support table can also be configured for filling compatible rigid containers made from PET, aluminium or glass, including rectangular and cylindrical formats.

Additional accessories may be required depending on the container opening, closure type and filling process.

An optional kit is available for low-format pouches, while additional tap configurations can be requested for closures other than standard VITOP taps.

Applications: wine, olive oil and fruit juices

The machine can be adapted to different food-processing applications using the appropriate filling components and optional accessories.

Wine Bag-in-Box filling

The standard machine is designed for wine-filling applications and includes the touchscreen PLC, electromagnetic flow meter, integrated pump and bag-handling equipment.

The air evacuation system and provision for manual nitrogen injection allow these operations to be incorporated into the packaging process.

A food-grade nitrogen pressure regulator is available as an optional accessory.

Olive oil filling

An optional olive oil filling kit is available with a stainless steel sensor, food-grade hoses and an anti-drip filling head.

The kit is prepared for steam sanitation. The appropriate configuration should be selected according to the product and required cleaning process.

Fruit juices and hot filling

For fruit juices and compatible hot liquids, an optional filling kit is available for working temperatures up to 100°C.

The kit includes a full-bore electromagnetic flow sensor designed for conductive liquids that may contain suspended solids.

Additional accessories are available for connection to a pasteurisation system, including liquid collection, electronic level control and temperature management.

Tomato passata and ice-cream products

The machine can also be configured for specific food-processing applications such as tomato passata and ice-cream products.

These applications require a suitable configuration, including hoses selected for the intended cleaning and sanitation procedures.

Contact AgriStore for a quotation and configuration assessment before ordering the machine for these products.

Optional equipment and accessories

The following accessories allow the Bag-in-Box filling machine to be configured for different products, packaging formats and production layouts.

Optional equipment is not included in the standard machine unless selected separately.

Product-specific filling kits

• Fruit juice and hot-liquid filling kit: for compatible liquids up to 100°C, with full-bore electromagnetic flow sensor for conductive products containing suspended solids.
• Olive oil filling kit: stainless steel sensor, food-grade hoses and anti-drip filling head, prepared for steam sanitation.
• Low-format pouch filling kit: for compatible pouch formats requiring additional equipment.
• Additional tap configuration: adaptation for closure types other than standard VITOP taps.
• Bottle filling kit: for 0.7 and 1 L bottles; requires the electronic variable speed drive.

Pumps and flow control

• Electronic variable speed drive: 1.5 kW, single-phase.
• 9,300 L/h positive-displacement pump: optional pump with bypass.
• 2,000 L/h lobe pump: available only in combination with the fruit-juice filling kit and electronic variable speed drive.
• Automatic temperature control: with liquid return circuit.

The performance of optional pumps and filling configurations must be evaluated for the specific product and packaging format. Pump flow rate alone does not determine the machine's finished-pack output.

Filtration and cleaning accessories

• Stainless steel interception filter: 1 mm mesh for retaining suspended solid particles.
• 30-inch stainless steel filter housing: filter cartridges are not included.
• Additional stainless steel cleaning fitting: for connection to the plant washing circuit, in addition to the standard supply.

Structure and additional equipment

• Stainless steel control cabinet: alternative control-panel configuration.
• Food-grade nitrogen pressure regulator: optional nitrogen supply accessory.
• Additional transport trolley: designed for horizontal transport of the machine.

Pasteurisation system integration

For connection to a compatible pasteurisation system, the following optional equipment is available:

• Collection tray with electronic float and junction box.
• Three-way pneumatic solenoid valve, to be combined with the collection tray, electronic float and junction box.
• Automatic temperature control with liquid return circuit.

The complete configuration must be selected according to the pasteurisation system, product characteristics and intended filling temperature.

Cleaning and maintenance

The machine includes a stainless steel connection for a CIP (clean-in-place) washing circuit and an automatic cleaning programme.

A stainless steel full-drain valve is installed on the pump body to allow the filling circuit to be emptied.

Food-grade rubber hoses are supplied as standard. Where special products or temperatures are involved, the hose configuration and sanitation procedure should be confirmed before ordering.

Optional filters and additional cleaning fittings are available for specific processing requirements.

Semi-automatic filler with pump or without pump?

AgriStore offers different Bag-in-Box filling solutions to match production requirements and the level of automation needed.

This model includes a 4,500 L/h self-priming pump and integrated compressor. It is designed for producers who want a complete pumping and filling workstation with programmable volume control.

The semi-automatic Bag-in-Box filler without pump is a separate, more compact solution for smaller production requirements or installations where a compatible external pump is already available.

For operations requiring automatic management of additional bag-handling stages, AgriStore also offers an automatic Bag-in-Box filling machine.

Frequently asked questions

Is the pump included with this Bag-in-Box filler?

Yes. The standard configuration includes a self-priming positive-displacement pump with a rubber impeller, bypass and a rated flow of 4,500 L/h.

Does the machine include a compressor?

Yes. A 1.5 hp compressor is included in the standard equipment.

What is the minimum programmable filling volume?

The touchscreen PLC allows filling volumes to be programmed from 1 litre.

How many Bag-in-Box units can the machine fill per hour?

Indicative production is 320 bags/hour for 3 L, 240 bags/hour for 5 L, 180 bags/hour for 10 L and 130 bags/hour for 20 L. Actual performance depends on the product, packaging format and operating conditions.

Does the machine automatically remove and replace the tap?

No. Cap removal and reinsertion are manual operations performed with the supplied metal clamp. The machine automatically controls the programmed liquid-filling sequence.

Can the machine fill olive oil?

Yes, with the appropriate optional oil filling kit, which includes a stainless steel sensor, food-grade hoses and an anti-drip filling head.

Can it fill hot fruit juice?

An optional filling kit is available for compatible fruit juices and hot liquids at temperatures up to 100°C. The correct configuration must be selected for the intended product and process.

Is an automatic cleaning programme included?

Yes. The standard machine includes a stainless steel CIP connection and an automatic washing programme. Cleaning procedures and optional sanitation equipment must be selected according to the product being processed.

Can it fill rigid bottles?

The support table can be configured for compatible rigid containers. A specific optional filling kit is also available for 0.7 and 1 L bottles and must be combined with the electronic variable speed drive.

Complete your Bag-in-Box packaging line

AgriStore also supplies compatible packaging materials and equipment for wine and fruit juice production.

Explore our Bag-in-Box bags and outer cartons to complete your packaging system.

For fruit juice processing, you can also consider our automatic fruit juice pasteuriser, subject to the appropriate filling-line configuration.

Before ordering, confirm the product to be filled, the required packaging format and any optional accessories needed for your process.

Contact AgriStore: info@agristorecosenza.it

See the Bag-in-Box filler in operation